Braking Sensor/Switch: Service and Repair

BRAKE STROKE SENSOR

BRC-202 Exploded View:

Removal and Installation

REMOVAL

CAUTION:
^ Disconnect the 12-volt battery negative terminal two minutes after turning the Hybrid System OFF. During this period, do not open/close doors, nor step on the brake pedal.
^ Do not apply excessive impact to brake pedal stroke sensor, such as dropping it.

1. Disconnect high voltage battery.
2. Disconnect brake pedal stroke sensor connector.
3. Remove screws and brake pedal stroke sensor.

INSTALLATION
Note the following, and install in the reverse order of removal.

CAUTION:
^ After replacement, adjust the location to be between 0.8 and 1.2V, checking the voltage with CONSULT-III without stepping on the brake pedal. These procedures should be performed on a flat place.
^ After erasing Brake ECU memories, perform zero adjustment of following sensors and initialization of linear solenoid valve. These procedures should be performed on a flat place.
^ Steering angle sensor. Refer to BRC-9, "PERFORM ZERO POINT OF STEERING ANGLE SENSOR: Description". Testing and Inspection
^ Yaw rate/side. Refer to BRC-8, "PERFORM ZERO POINT OF YAW RATE/SIDE/DECEL G SENSOR: Description". Testing and Inspection
^ Brake stroke sensor. Refer to BRC-9, "PERFORM ADJUSTMENT OF STROKE SENSOR: Description". Perform Adjustment of Stroke Sensor
^ Linear solenoid valve. Refer to BRC-7, "PERFORM INITIALIZATION OF LINEAR SOLENOID VALVE AND CALIBRATION: Description". Perform Initialization of Linear Solenoid Valve and Calibration