Removal
WINDSHIELD / WINDOWGLASS: BACK WINDOW GLASS (for Regular Cab and Double Cab):
REMOVAL
1. REMOVE FRONT SEAT ASSEMBLY (for Manual Seat)
(a) Remove the front seat (Removal).
2. REMOVE FRONT SEAT ASSEMBLY (for Power Seat)
(a) Remove the front seat (Removal).
3. REMOVE FRONT SEAT ASSEMBLY (for Center Seat)
(a) Remove the front seat (Removal).
4. REMOVE REAR SEAT ASSEMBLY (for Double Cab)
(a) Remove the rear seat (Removal).
5. REMOVE FRONT DOOR SCUFF PLATE LH (Removal)
6. REMOVE FRONT DOOR SCUFF PLATE RH (Removal)
7. REMOVE REAR DOOR SCUFF PLATE LH (for Double Cab) (Removal)
8. REMOVE REAR DOOR SCUFF PLATE RH (for Double Cab) (Removal)
9. REMOVE FRONT DOOR OPENING TRIM WEATHERSTRIP LH (for Regular Cab)
(a) Partially remove the front door opening trim weatherstrip LH so that the quarter trim panel front LH and quarter trim panel lower LH can be removed (Removal).
10. REMOVE FRONT DOOR OPENING TRIM WEATHERSTRIP RH (for Regular Cab)
HINT: Use the same procedures described for the LH side.
11. REMOVE REAR DOOR OPENING TRIM WEATHERSTRIP LH (for Double Cab)
(a) Partially remove the front door opening trim weatherstrip LH so that the quarter trim panel front LH and quarter trim panel lower LH can be removed (Removal).
12. REMOVE REAR DOOR OPENING TRIM WEATHERSTRIP RH (for Double Cab)
HINT: Use the same procedures described for the LH side.
13. REMOVE UPPER BACK PANEL GARNISH (for Regular Cab) (Removal)
14. REMOVE LUGGAGE COMPARTMENT BOX LH (for Regular Cab) (Removal)
15. REMOVE LUGGAGE COMPARTMENT BOX RH (for Regular Cab) (Removal)
16. REMOVE LOWER QUARTER TRIM PANEL ASSEMBLY LH
(a) for Regular Cab:
Remove the quarter trim panel (Removal).
(b) for Double Cab:
Remove the quarter trim panel (Removal).
17. REMOVE LOWER QUARTER TRIM PANEL ASSEMBLY RH
(a) for Regular Cab:
Remove the quarter trim panel (Removal).
(b) for Double Cab:
Remove the quarter trim panel (Removal).
18. REMOVE FRONT QUARTER TRIM PANEL ASSEMBLY LH
(a) for Regular Cab:
Remove the quarter trim panel (Removal).
(b) for Double Cab:
Remove the quarter trim panel (Removal).
19. REMOVE FRONT QUARTER TRIM PANEL ASSEMBLY RH
HINT: Use the same procedures described for the LH side.
20. REMOVE ROOF CONSOLE BOX ASSEMBLY (w/ Long Type Roof Console Box) (Removal)
21. REMOVE ROOM LIGHT ASSEMBLY (w/ Short Type Roof Console Box) (Removal)
22. REMOVE COAT HOOK (Removal)
23. TEMPORARILY REMOVE ROOF HEADLINING ASSEMBLY
(a) for Regular Cab:
It is not necessary to completely remove the roof headlining. Slightly lower the rear section of the roof headlining (Removal) so that the back window glass can be removed in a later step.
(b) for Double Cab:
It is not necessary to completely remove the roof headlining. Slightly lower the rear section of the roof headlining (Removal) so that the back window glass can be removed in a later step.
24. REMOVE REAR ROOF DRIP SIDE FINISH MOULDING LH ()
25. REMOVE REAR ROOF DRIP SIDE FINISH MOULDING RH
HINT: Use the same procedures described for the LH side.
26. REMOVE BACK WINDOW ASSEMBLY
(a) Apply protective tape to the outer surface of the vehicle body to prevent scratches.
(b) From the interior, insert a piano wire between the vehicle body and back window as shown in the illustration.
(c) Tie objects that can serve as handles (for example, wooden blocks) to both wire ends.
(d) Place matchmarks over the window and vehicle body on the locations indicated in the illustration.
HINT: Matchmarks do not need to be placed if the window is not going to be reused.
(e) Cut through the adhesive by pulling the piano wire around the back window.
NOTE: Leave as much adhesive on the vehicle body as possible when removing the back window.
(f) Using suction cups, remove the back window glass.
NOTE: If the stopper is damaged, the back window glass assembly must be replaced. Be careful when performing the procedure.
27. REMOVE UPPER OUTSIDE BACK WINDOW MOULDING (for Slide Type)
HINT: Perform the following procedure if replacing the back window moulding.
(a) Using a moulding remover, detach the 3 clips and remove the back window moulding.
28. REMOVE LOWER OUTSIDE BACK WINDOW MOULDING (for Slide Type)
HINT: Perform the following procedure if replacing the back window moulding.
(a) Using a moulding remover, detach the 3 clips and remove the back window moulding.
29. CLEAN BACK WINDOW ASSEMBLY
(a) Using a scraper, remove the damaged spacers and adhesive sticking to the glass.
(b) Clean the outer edge of the back window with a non-residue solvent.
- Do not touch the back window surface after cleaning it.
- Be careful not to damage the window.
- Even if using a new back window, clean the back window with a non-residue solvent.
30. CLEAN VEHICLE BODY
(a) Using a scraper, remove the moulding and adhesive from the vehicle body.
(b) Clean and shape the contact surface of the vehicle body.
(1) On the contact surface of the vehicle body, use a knife to cut away excess adhesive as shown in the illustration.
HINT: Leave as much adhesive on the vehicle body as possible.
NOTE: Be careful not to damage the vehicle body.
(2) Clean the contact surface of the vehicle body with cleaner.
HINT: Even if all the adhesive has been removed, clean the vehicle body.