Installation

1GR-FE LUBRICATION: OIL PUMP: INSTALLATION

INSTALLATION

1. INSTALL TIMING CHAIN COVER OIL SEAL





(a) Using SST and hammer, tap in a new oil seal until its surface is flush with the timing chain cover edge.
SST: 09226-10010
(b) Apply MP grease to the oil seal lip.
2. INSTALL TIMING CHAIN COVER SUB-ASSEMBLY
(a) Remove any old packing (FIPG) material. Be careful not to drop any oil on the contact surfaces of the timing chain cover, cylinder head and cylinder block.





(b) Install a new O-ring onto the LH cylinder head as shown in the illustration.





(c) Apply continuous beads of seal packing (diameter 3 to 4 mm (0.12 to 0.16 in.)) to the 4 locations as shown in the illustration.
Seal packing:
Toyota Genuine Seal Packing Black, Three Bond 1207B or Equivalent





(d) Apply continuous beads of seal packing (diameter 3 to 4 mm (0.12 to 0.16 in.)) to the timing chain cover as shown in the illustration.
Seal packing:
Water pump part
Toyota Genuine Seal Packing 1282B, Three Bond 1282B or Equivalent
Other parts
Toyota Genuine Seal Packing Black, Three Bond 1207B or Equivalent
- Install the timing chain cover within 3 minutes of applying the seal packing. Timing chain cover bolts and nuts must be tightened within 15 minutes of installation. Otherwise, the seal packing must be removed and reapplied.
- Do not apply seal packing to portion A shown in the illustration.





(e) Align the key way of the oil pump drive rotor with the rectangular portion of the crankshaft timing gear, and slide the timing chain cover into place.





(f) Install the timing chain cover with the 24 bolts and 2 nuts. Tighten the bolts and nuts uniformly in several steps.
Torque: 23 Nm (235 kgf-cm, 17 ft-lbf)

NOTE: Pay attention not to wrap the chain and slipper over the timing chain cover seal line.

Each bolt length is as follows:





3. INSTALL OIL FILTER BRACKET SUB-ASSEMBLY
(a) Install a new gasket and the oil filter bracket with the 3 bolts and 2 nuts.
Torque: 19 Nm (194 kgf-cm, 14 ft-lbf)
4. INSTALL VVT SENSOR Installation
5. INSTALL CAMSHAFT TIMING OIL CONTROL VALVE ASSEMBLY
(a) Install the camshaft timing oil control valves to each cylinder head, and tighten the 2 bolts.
6. INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY LH Installation
7. INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY RH Installation
8. INSTALL IGNITION COIL ASSEMBLY
Torque: 10 Nm (102 kgf-cm, 7 ft-lbf)
9. INSTALL INTAKE AIR SURGE TANK Installation
10. INSTALL OIL PAN SUB-ASSEMBLY Reassembly
11. INSTALL OIL STRAINER SUB-ASSEMBLY Reassembly
12. INSTALL NO.2 OIL PAN SUB-ASSEMBLY Reassembly
13. INSTALL CRANKSHAFT PULLEY Reassembly
14. INSTALL NO.1 IDLER PULLEY SUB-ASSEMBLY Installation
15. INSTALL NO.2 IDLER PULLEY SUB-ASSEMBLY Installation
16. INSTALL V-RIBBED BELT TENSIONER ASSEMBLY Installation
17. INSTALL COOLER COMPRESSOR ASSEMBLY Installation
18. REMOVE GENERATOR ASSEMBLY Installation
19. REMOVE VANE PUMP ASSEMBLY Installation
20. INSTALL WATER INLET Installation
21. INSTALL OIL LEVEL GAUGE GUIDE Reassembly
22. INSTALL AIR CLEANER ASSEMBLY Installation
23. CONNECT VENTILATION HOSE NO.2
24. INSTALL FAN WITH FLUID COUPLING Installation
25. INSTALL FAN AND GENERATOR V BELT Installation
26. FULLY TIGHTEN FAN WITH FLUID COUPLING Installation
27. INSTALL RADIATOR SUPPORT SEAL UPPER
28. INSTALL BATTERY
29. INSTALL DIFFERENTIAL CARRIER ASSEMBLY FRONT
30. INSTALL POWER STEERING LINK ASSEMBLY Installation
31. ADD ENGINE OIL Installation
32. ADD ENGINE COOLANT Service and Repair
33. INSPECT ENGINE OIL LEAKS
34. INSPECT ENGINE COOLANT LEAK Service and Repair
35. INSTALL V-BANK COVER
(a) Install the V-bank cover with the 2 nuts.
Torque: 7.5 Nm (76 kgf-cm, 66 in-lbf)