Installation

AIR CONDITIONING: COMPRESSOR (for 2GR-FE): INSTALLATION

INSTALLATION

1. TEMPORARILY TIGHTEN COMPRESSOR AND MAGNETIC CLUTCH





(a) Temporarily install the compressor and magnetic clutch with the bolts.
HINT: Temporarily tighten the bolts in the order shown in the illustration.

2. INSTALL COMPRESSOR AND MAGNETIC CLUTCH





(a) Install the compressor and magnetic clutch with the 4 bolts.
Torque: 25 Nm (255 kgf-cm, 18 ft-lbf)
NOTE: Tighten the bolts in the order shown in the illustration to install the compressor and magnetic clutch.





(b) Engage each clamp.
(c) Connect the connector.





(d) Engage the clamp.
(e) Connect the connector.
3. CONNECT SUCTION HOSE SUB-ASSEMBLY
(a) Remove the attached vinyl tape from the hose.
(b) Apply sufficient compressor oil to a new O-ring and the fitting surface of the compressor and magnetic clutch.
Compressor oil:
ND-OIL 8 or equivalent
(c) Install the O-ring onto the suction hose sub-assembly.





(d) Install the suction hose sub-assembly onto the compressor and magnetic clutch with the bolt.
Torque: 9.8 Nm (100 kgf-cm, 87 in-lbf)
4. CONNECT DISCHARGE HOSE SUB-ASSEMBLY
(a) Remove the attached vinyl tape from the hose.
(b) Apply sufficient compressor oil to a new O-ring and the fitting surface of the compressor and magnetic clutch.
Compressor oil:
ND-OIL 8 or equivalent
(c) Install the O-ring onto the discharge hose sub-assembly.





(d) Install the discharge hose sub-assembly onto the compressor and magnetic clutch with the bolt.
Torque: 9.8 Nm (100 kgf-cm, 87 in-lbf)
5. INSTALL RADIATOR ASSEMBLY AND FAN ASSEMBLY WITH MOTOR Installation
6. INSTALL COOLER CONDENSER ASSEMBLY Installation
7. INSTALL UPPER RADIATOR SUPPORT SUB-ASSEMBLY Installation
8. INSTALL HOOD LOCK ASSEMBLY (w/o Engine Hood Courtesy Switch) Installation
9. INSTALL HOOD LOCK ASSEMBLY (w/ Engine Hood Courtesy Switch) Installation
10. INSTALL RADIATOR GRILLE Installation
11. CONNECT COOLING FAN ECU CONNECTOR Installation
12. CONNECT OIL COOLER HOSE Installation
13. CONNECT NO. 2 RADIATOR HOSE Installation
14. CONNECT NO. 1 RADIATOR HOSE Installation
15. INSTALL NO. 1 AIR CLEANER INLET Installation
16. INSTALL NO. 2 AIR CLEANER INLET Installation
17. INSTALL BATTERY Installation
18. INSTALL COOL AIR INTAKE DUCT SEAL Installation
19. INSTALL V-RIBBED BELT Installation
20. CHARGE WITH REFRIGERANT Service and Repair
21. ADD ENGINE COOLANT Service and Repair
22. INSTALL FRONT FENDER APRON SEAL RH Installation
23. INSTALL FRONT FENDER LINER RH Installation
24. INSTALL FRONT FENDER MOULDING SUB-ASSEMBLY RH Installation
25. INSTALL FRONT WHEEL RH Installation
26. WARM UP ENGINE Service and Repair
27. INSPECT FOR REFRIGERANT LEAK Service and Repair
28. INSPECT FOR COOLANT LEAK Testing and Inspection
29. INSPECT AUTOMATIC TRANSAXLE FLUID
for U151E:
for U151F: Procedures
30. INSTALL NO. 1 ENGINE UNDER COVER Installation
31. INSTALL ENGINE UNDER COVER ASSEMBLY Installation
32. INSTALL V-BANK COVER SUB-ASSEMBLY Installation