Removal

2TR-FE LUBRICATION: OIL PUMP: REMOVAL

1. REMOVE HOOD SUB-ASSEMBLY

2. DISCHARGE FUEL SYSTEM PRESSURE

Service Precautions

3. REMOVE ENGINE UNDER COVER SUB-ASSEMBLY NO.1 (for Pre Runner and 4WD Type)

(a) Remove the 4 bolts, then remove the engine under cover No. 1.

4. REMOVE ENGINE UNDER COVER SUB-ASSEMBLY NO.2 (for Pre Runner and 4WD Type, Regular Cab)

(a) Remove the 4 bolts, then remove the engine under cover No. 2.

5. DRAIN ENGINE OIL Removal

6. DRAIN ENGINE COOLANT Service and Repair

7. REMOVE BATTERY

8. REMOVE BATTERY TRAY

9. REMOVE RADIATOR SUPPORT TO FRAME SEAL LH Removal

10. REMOVE FAN SHROUD Removal

11. REMOVE AIR CLEANER CAP SUB-ASSEMBLY Removal

12. REMOVE AIR CLEANER FILTER ELEMENT SUB-ASSEMBLY

13. REMOVE AIR CLEANER CASE

(a) Remove the 3 bolts, then remove the air cleaner case.

14. SEPARATE VANE PUMP ASSEMBLY Removal

15. REMOVE RADIATOR HOSE NO.2

16. SEPARATE COMPRESSOR AND MAGNETIC CLUTCH (With Air Conditioning) Removal

17. REMOVE RADIATOR HOSE INLET

18. SEPARATE WATER HOSE SUB-ASSEMBLY Removal

19. DISCONNECT FUEL HOSE Removal

20. DISCONNECT FUEL HOSE NO.2 Removal

21. SEPARATE FUEL VAPOR FEED HOSE ASSEMBLY Removal

22. DISCONNECT AIR INJECTION SYSTEM NO.1 HOSE Removal

23. DISCONNECT ENGINE WIRE Removal

24. REMOVE EXHAUST PIPE ASSEMBLY TAIL Removal

25. REMOVE EXHAUST PIPE ASSEMBLY FRONT Removal

26. REMOVE MANUAL TRANSMISSION UNIT ASSEMBLY (for Manual Transmission)





27. REMOVE AUTOMATIC TRANSMISSION ASSEMBLY (for Automatic Transmission)





28. REMOVE ENGINE ASSEMBLY Removal

29. REMOVE CLUTCH COVER ASSEMBLY (for Manual Transmission)





30. REMOVE CLUTCH DISC ASSEMBLY (for Manual Transmission)





31. REMOVE FLYWHEEL SUB-ASSEMBLY (for Manual Transmission) Removal

32. REMOVE DRIVE PLATE & RING GEAR SUB-ASSEMBLY (for Automatic Transmission) Removal

33. REMOVE REAR END PLATE Removal

34. REMOVE INTAKE AIR CONNECTOR Removal

35. REMOVE THROTTLE WITH MOTOR BODY ASSEMBLY Removal

36. REMOVE GENERATOR ASSEMBLY Removal

37. REMOVE V-RIBBED BELT TENSIONER ASSEMBLY Removal

38. REMOVE IDLER PULLEY SUB-ASSEMBLY NO.1 Removal

39. REMOVE IDLE PULLEY ASSEMBLY W/BRACKET (With Air Conditioning) Removal

40. REMOVE CRANKSHAFT POSITION SENSOR Removal

41. REMOVE CAMSHAFT POSITION SENSOR Removal

42. REMOVE INTAKE MANIFOLD TO HEAD GASKET NO. 1 Removal

43. REMOVE CYLINDER HEAD COVER SUB-ASSEMBLY Removal

44. REMOVE CRANKSHAFT PULLEY Removal

45. REMOVE OIL LEVEL GAGE SUB-ASSEMBLY

46. REMOVE OIL PAN SUB-ASSEMBLY NO.2 Removal

47. REMOVE OIL STRAINER SUB-ASSEMBLY Removal

48. REMOVE OIL PAN SUB-ASSEMBLY Removal

49. REMOVE OIL PUMP





(a) Remove the 2 nuts, then separate the water by-pass pipe No. 1.

(b) Remove the 19 bolts and 2 nuts shown in the illustration.





HINT
If the vehicle is equipped with air conditioning, bolts A are already removed since they are for installing the idle pulley with bracket.

(c) Remove the oil pump by prying between the oil pump and cylinder head or cylinder block with a screwdriver.





HINT
Tape the screwdriver tip before use.

NOTICE:
Be careful not to damage the contact surfaces of the cylinder head, cylinder block and timing chain cover.

(d) Remove the 4 O-rings.





(e) Using a 10 mm socket hexagon wrench, remove the head straight screw plug.





50. REMOVE WATER INLET Removal

51. REMOVE THERMOSTAT Removal

52. REMOVE TIMING GEAR CASE OR TIMING CHAIN CASE OIL SEAL Replacement