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Exhaust Manifold and Front Exhaust Pipe with Catalytic Converters Assembly Overview






Exhaust Manifold and Front Exhaust Pipe with Catalytic Converters Assembly Overview





1 Electrical Connector

Black, 6 pin.

2 Heated Oxygen Sensor (G39), 55 Nm

Bank 1, sensor 1.

Installed in the exhaust gas stream of cylinders 1, 2 and 3.

Only use hot bolt paste (G 052 112 A3) to grease the threads; do not let the hot bolt paste (G 052 112 A3) get onto the slits in the oxygen sensor body,

Use the ring spanner 7-piece set (3337) for removal and installation.

3 Heated Oxygen Sensor (HO2S) 2 (G108), 55 Nm

Bank 2, sensor 1.

Installed in the exhaust gas stream of cylinders 4, 5 and 6.

Only use hot bolt paste (G 052 112 A3) to grease the threads; do not let the hot bolt paste (G 052 112 A3) get onto the slits in the oxygen sensor body,

Use the ring spanner 7-piece set (3337) for removal and installation.

4 Electrical Connector

Brown, 6 pin.

5 Nut, 40 Nm

Always replace.

6 Oxygen Sensor (O2S) 2 behind Three Way Catalytic Converter (TWC) (G131), 55 Nm

Bank 2, sensor 2.

Installed in the exhaust gas stream of cylinders 4, 5 and 6.

Only use hot bolt paste (G 052 112 A3) to grease the threads; do not let the hot bolt paste (G 052 112 A3) get onto the slits in the oxygen sensor body.

Use the ring spanner 7-piece set (3337) for removal and installation.

7 Electrical Connector

Brown, 4 pin

8 Oxygen Sensor (O2S) behind Three Way Catalytic Converter (TWC) (G130), 55 Nm

Bank 2, sensor 1.

Installed in the exhaust gas stream of cylinders 1, 2 and 3.

Only use hot bolt paste (G 052 112 A3) to grease the threads; do not let the hot bolt paste (G 052 112 A3) get onto the slits in the oxygen sensor body.

Use the ring spanner 7-piece set (3337) for removal and installation.

9 Electrical Connector

Black, 4 pin.

10 Bolt, 20 Nm

11 Intake Manifold Support, Front

12 Exhaust Manifold Heat Shield

13 Intake Manifold Support, Rear

14 Bolt, 20 Nm

15 Bolt, 20 Nm

16 Gasket

Always replace.

17 Exhaust Manifold

18 Nut, 25 Nm

Always replace

19 to Center Muffler

See - item 4 - in => [ Muffler and Mounts Assembly Overview ] Service and Repair.

20 Bolt, 25 Nm

21 Suspended Mount

For the front exhaust pipe.

22 Catalytic Converter

Installed in exhaust stream of cylinder 1, 2 and 3 on right side as well as 4, 5 and 6 on left side.

23 Front Exhaust Pipe

With flex joint.

Do not bend the decoupling element more than 20 degrees when removing or it may be damaged.

Front exhaust pipe with catalytic converter, removing and installing. Refer to => [ Front Exhaust Pipe with Catalytic Converters ] Front Exhaust Pipe with Catalytic Converters.