Clutch Housing Assembly Overview

Clutch Housing Assembly Overview






1 Bushing for Selector Rods

• Pulling out => [ Pulling Out Bearing Bushing
for Selector Rod ] Clutch Housing, Servicing

• Driving in => [ Driving In Bushing for Selector
Rod ] Clutch Housing, Servicing

2 Axle for Reverse Gear Shift Fork

• Installed to transmission build date 5/24/09

• Axle cannot be removed with workshop equipment

• To transmission build date 5/24/09: When using a new clutch housing, a new axle must be pressed in => [ Press Axle for Reverse Gear
Shift Fork into Clutch Housing ] Clutch Housing, Servicing

• No longer used as of transmission build date 5/25/09; then bearing of the reverse gear shift fork together with the 5th/6th gear shift fork => [ From Transmission Build Date
5/25/09 ] Transmission With Circlip A For the Cap/Input Shaft

• Allocation, refer to the electronic parts catalog ETKA

3 Needle Bearing for Reverse Shaft

• Replace after each disassembly

• Pulling out => [ Pull Needle Bearing Off Clutch
Housing ] Clutch Housing, Servicing

• Installing => [ Pressing In Needle Bearing into
Clutch Housing ] Clutch Housing, Servicing

4 Alignment Bushing

• Quantity: 2

5 Clutch Housing

• When replacing: adjust the output shaft and differential, refer to => [ Adjustment Overview ] Adjustment Overview

6 Input Shaft Seal

• Replace, refer to => [ Input Shaft Seal ] Input Shaft Seal

7 Shaft Seal

• Between manual transmission and bevel box

• Replace with transmission installed, refer to => [ Shaft Sealing Ring for Bevel Box with Manual Transmission Installed, Replacing ] Shaft Sealing Ring For Bevel Box With Manual Transmission Installed, Replacing

• Can be removed using the sleeve (30 - 21) when the transmission is disassembled.

• Can be driven in to stop on disassembled transmission with thrust piece (T40007)

8 Adjustment Shim

• For the differential

• Installed position: shoulder on inner diameter faces shaft sealing ring - 7 -

9 Taper Roller Bearing Outer Race

• For the differential

• Removing and installing, refer to => [ Differential Assembly Overview ] Description and Operation

• When replacing: adjust the differential, refer to => [ Differential, Adjusting ] Differential, Adjusting

10 Oil Deflector Ring

• Installed position: shoulder at hole points toward output shaft

11 Taper Roller Bearing Outer Race

• For output shaft for 1st to 4th gear

• Removing and installing, refer to => [ Output Shaft, 1st to 4th Gears ] Output Shaft, 1st to 4th Gears

• In the event of replacement: adjust the output shaft for 1st to 4th gear, refer to => [ Output Shaft, 1st to 4th Gears, Adjusting ] Output Shaft, 1st to 4th Gears, Adjusting

12 Taper Roller Bearing Outer Race

• For output shaft 5th/6th gear/reverse gear

• Removing and installing, refer to => [ Output Shaft for 5th/6th Gear and Reverse Gear ] Output Shaft For 5th/6th Gear and Reverse Gear

• In the event of replacement: adjust the output shaft for 5th/6th gear and reverse gear, refer to => [ Output Shaft for 5th/6th Gear and Reverse Gear, Adjusting ] Output Shaft For 5th/6th Gear and Reverse Gear, Adjusting

13 Adjustment Shim

• For output shaft for 5th/6th and reverse gear

• 0.65 mm thick

14 Roller Bearing

• For input shaft

• Removing and installing, refer to => [ Input Shaft ] Input Shaft

15 Magnet

• Held in place by housing joint surface

16 Cap

• Installed only on clutch housing for 4-cylinder engine

Axle for Reverse Gear Shift Fork to Transmission Build Date 5/24/09

- Mount reverse gear shift fork - 1 - on axle - 2 - behind 5th/6th gear selector rod - 3 -.