Transmission, Installing

Transmission, Installing

Install in reverse order, paying attention to the following:

• Before installing an exchanged transmission, clean ATF pipes and ATF cooler => [ ATF Pipes and ATF Cooler, Cleaning ] ATF Pipes and ATF Cooler, Cleaning and replace ATF auxiliary filter => [ ATF Additional Filter ] 01J Continuously Variable Transmission.

• When performing repairs, replace self-locking nuts and bolts.

• Always replace bolts that are secured with tightening torque as well as seals, gaskets and O-rings.

• Secure all hose connections with hose clamps of the same type as those equipped by the factory.

• When installing, bring all cable ties back to same positions.

- Clean the transmission driveshaft splines and the damper unit splines on the flywheel; remove any corrosion and apply a very thin coating of clutch plate connector grease (G 000 100) to the splines. Excess grease must be removed.

- Check if the alignment sleeves for centering engine/transmission are in the cylinder block, and install if necessary.

- Before installing transmission, tie electrical wiring to one side so that it cannot be trapped between engine and transmission.

- Raise engine far enough until selector lever cable can be installed.

• Take care not to bend or kink selector lever cable.

• Lightly grease ball socket of selector lever cable with polycarbamide grease (G 052 142 A2) before installing.

- Install selector lever bracket according to marking on console.

- Carefully raise transmission and bring into installation position using transmission support (T40173).





- Attach transmission to engine with new bolts.

• The torque specifications apply only to lightly greased, oiled, phosphated, or black-finished nuts and bolts.

• Additional lubricant such as engine or transmission oil may be used, but do not use graphite lubricant.

• Do not use degreased parts.

• Tolerance for torque specification ± 15%.

- Before inserting the lower set of bolts connecting transmission with engine, lift transmission up slightly at the rear.

Torque specification, securing engine/transmission (transmission flange pattern)









- Install transmission support => [ Transmission Mounting and Transmission Support ] Transmission Mounting and Transmission Support.

- Install tunnel crossmember => [ Tunnel Crossmember ] Tunnel Crossmember.

- Install ATF pipes with new O-rings => [ ATF Pipes, ATF Cooler and ATF Additional Filter Assembly Overview ] Description and Operation.

- Install front exhaust pipes and adjust the exhaust system so that it is free of tension.

- Install front crossbrace

- Install subframe crossbrace.

- Attach drive axles to flange shafts.

- Loosen torque support bolts - arrows -.





- Allow stop for torque support to seat on torque support rubber buffer through its own weight and retighten screws.

- Electrical connections and routing.

- Heed appropriate instructions for work to be performed following battery connection.

- Check adjustment of selector lever cable => [ Selector Lever Cable, Adjusting ] Selector Lever Cable, Adjusting.

- Check oil level in front final drive => [ Front Final Drive, Checking Gear Oil Level ] Final Drive, Differential (01J Continuously Variable Transmission).

- Check ATF level and top up => [ Automatic Transmission Fluid, Checking Level and Correcting ] Service and Repair.

Tightening Specifications