Installation

AIR CONDITIONING: CONDENSER: INSTALLATION

INSTALLATION

1. INSTALL COOLER DRYER





(a) Using pliers, install the cooler dryer.





(b) Apply a sufficient amount of compressor oil to the contact surfaces of a new O-ring and the cap.
Compressor oil:
ND-OIL 11 or equivalent
(c) Install the O-ring to the cap.





(d) Using a 14 mm socket hexagon wrench, install the cap to the modulator.
Torque: 4.1 Nm (42 kgf-cm, 36in-lbf)





2. INSTALL RADIATOR ASSEMBLY
(a) Install the radiator with the 4 bolts.
Torque: 9.0 Nm (92 kgf-cm, 80in-lbf)





3. INSTALL COOLER CONDENSER ASSEMBLY
(a) Install the cooler condenser with the 4 bolts.
Torque: 5.0 Nm (51 kgf-cm, 44in-lbf)
4. INSTALL RADIATOR ASSEMBLY





5. CONNECT NO. 1 INVERTER COOLING HOSE
(a) Connect the cooling hose and install the clip.





6. CONNECT NO. 2 INVERTER COOLING HOSE
(a) Connect the cooling hose and install the clip.





7. CONNECT LIQUID TUBE SUB-ASSEMBLY
(a) Remove the attached vinyl tape from the pipe and the connecting part of the cooler condenser.
(b) Sufficiently apply compressor oil to a new O-ring and the fitting surface of the pipe joint.
Compressor oil:
ND-OIL 11 or equivalent
(c) Install the O-ring to the liquid tube.
(d) Install the liquid tube to the cooler condenser with the bolt.
Torque: 5.4 Nm (55 kgf-cm, 48in-lbf)
- When tightening the bolt, do not allow any tools to contact the pipe.
- When tightening the bolt, hold a part of the pipe near the connector.





8. CONNECT DISCHARGE HOSE SUB-ASSEMBLY
(a) Remove the attached vinyl tape from the hose and the connecting part of the cooler condenser.
(b) Sufficiently apply compressor oil to a new O-ring and the fitting surface of the hose joint.
Compressor oil:
ND-OIL 11 or equivalent
(c) Install the O-ring to the discharge hose.
(d) Install the discharge hose to the cooler condenser with the bolt.
Torque: 5.4 Nm (55 kgf-cm, 48in-lbf)
- When tightening the bolt, do not allow any tools to contact the pipe.
- When tightening the bolt, hold a part of the pipe near the connector.

9. INSTALL UPPER RADIATOR SUPPORT





(a) Attach the wire harness to the upper support with the 5 clamps.





(b) Install the upper support with the 5 bolts.
Torque: 8.0 Nm (82 kgf-cm, 71in-lbf)





(c) Attach the 2 clamps to the radiator support LH and RH side.
(d) Connect the 3 connectors.
10. INSTALL HOOD LOCK ASSEMBLY Installation
11. INSTALL HOOD LOCK CONTROL CABLE COVER





(a) Install the cover with the 3 screws and attach the claw.
12. INSTALL MILLIMETER WAVE RADAR SENSOR ASSEMBLY





(a) Install the sensor with the 3 bolts.
Torque: 5.5 Nm (56 kgf-cm, 49in-lbf)
(b) Connect the connector.
13. INSTALL RADIATOR GRILLE ASSEMBLY Installation
14. INSTALL RADIATOR RESERVOIR ASSEMBLY Installation
15. INSTALL INLET OIL COOLER HOSE
16. INSTALL OUTLET OIL COOLER HOSE
17. INSTALL NO. 1 RADIATOR HOSE Installation
18. INSTALL NO. 2 RADIATOR HOSE Installation
19. INSTALL NO. 1 AIR CLEANER INLET Installation
20. INSTALL RADIATOR SUPPORT OPENING COVER Installation
21. INSTALL FRONT LOWER SUSPENSION CROSSMEMBER Installation
22. INSTALL FRONT LOWER BUMPER ABSORBER Installation
23. INSTALL FRONT BUMPER REINFORCEMENT Installation
24. INSTALL FRONT BUMPER ENERGY ABSORBER Installation
25. INSTALL FRONT BUMPER COVER
(a) w/ Intuitive Parking Assist system:
Connect the No. 4 engine room main wire connector.
(b) Connect the 2 fog light connectors and install the front bumper.





(c) Attach the 5 claws and connect the front bumper as shown in the illustration.
HINT: Use the same procedures for the RH side and LH side.





(d) Install the bumper seal bracket.
HINT: Use the same procedures for the RH side and LH side.





(e) Install the bolt and 8 screws.





26. INSTALL FRONT FENDER LINER LH
(a) Install the 2 clips.
27. INSTALL FRONT FENDER LINER RH
HINT: Use the same procedures described for the LH side.

28. INSTALL FRONT WHEEL OPENING EXTENSION PAD LH Installation
29. INSTALL FRONT WHEEL OPENING EXTENSION PAD RH Installation
30. INSTALL RADIATOR GRILLE ASSEMBLY Installation
31. INSTALL FRONT FENDER WHEEL OPENING MOULDING LH
32. INSTALL FRONT FENDER WHEEL OPENING MOULDING RH Installation
33. INSTALL COOL AIR INTAKE DUCT SEAL Installation
34. INSTALL AIR CLEANER INLET COVER SUB-ASSEMBLY Installation
35. INSTALL ENGINE ROOM SIDE COVER LH Installation
36. INSTALL ENGINE ROOM SIDE COVER RH Installation
37. INSTALL V-BANK COVER SUB-ASSEMBLY Installation
38. INSTALL NO. 1 ENGINE UNDER COVER Installation
39. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected Repair Instruction - Initialization.

40. INSTALL BATTERY SERVICE HOLE COVER LH Installation
41. INSTALL LUGGAGE COMPARTMENT MAT SUB-ASSEMBLY Installation
42. ADD COMPRESSOR OIL Service and Repair
43. CHARGE REFRIGERANT Service and Repair
44. WARM UP ENGINE Service and Repair
45. CHECK FOR REFRIGERANT GAS LEAK Service and Repair