Installation

2GR-FXE INTAKE: INTAKE MANIFOLD: INSTALLATION

1. INSTALL INTAKE MANIFOLD

(a) Set 2 new intake manifold gaskets on each cylinder head.

NOTICE:
* Align the port holes of the gaskets and cylinder head.
* Make sure that the gaskets are installed in the correct direction.

(b) Set the intake manifold on the cylinder head.

(c) Install and tighten the 6 bolts and 4 nuts uniformly in several steps.

Torque : 21 Nm (214 kgf-cm, 15 ft-lbf)

2. INSTALL FUEL INJECTOR ASSEMBLY Installation

3. CONNECT FUEL TUBE SUB-ASSEMBLY Installation

4. INSTALL NO. 2 ENGINE MOUNTING STAY RH

(a) Install the stay with the bolt.

Torque : 21 Nm (214 kgf-cm, 15 ft-lbf)

5. INSTALL NO. 2 ENGINE MOUNTING STAY RH

(a) Install the stay with the 2 nuts and bolt.

for bolt - Torque : 38 Nm (387 kgf-cm, 28 ft-lbf)

for nut - Torque : 23 Nm (235 kgf-cm, 17 ft-lbf)

6. INSTALL EGR DELIVERY CHAMBER

(a) Install a new No. 2 intake manifold gasket.

(b) Install the EGR delivery chamber.

(c) Connect the 2 water hoses and connector.

7. INSTALL NO. 2 EGR PIPE Installation

8. INSTALL RESERVOIR BRACKET

(a) Install the reservoir bracket with the 2 nuts.

Torque : 19 Nm (194 kgf-cm, 14 ft-lbf)

(b) Attach the 2 wire harness clamps.

9. CONNECT BRAKE MASTER CYLINDER RESERVOIR SUB-ASSEMBLY Installation

10. INSTALL INTAKE AIR SURGE TANK ASSEMBLY

NOTICE:

Do not apply oil to the bolts as listed below






(a) Install 3 new air surge tank to intake manifold gaskets to the intake air surge tank.

(b) Using a 5 mm hexagon socket wrench, install the intake air surge tank assembly with the 4 hexagon socket head cap bolts and 2 nuts. Tighten the bolts and nuts in the order shown in the illustration.





for hexagon socket head cap bolt - Torque : 18 Nm (184 kgf-cm, 13 ft-lbf)

for nut - Torque : 16 Nm (163 kgf-cm, 12 ft-lbf)

Text in Illustration









(c) Install the throttle body bracket with the 2 bolts. Tighten the bolts in the order shown in the illustration.

Torque : 21 Nm (214 kgf-cm, 15 ft-lbf)





(d) Install the No. 1 surge tank stay with the 2 bolts. Tighten the bolts in the order shown in the illustration.

Torque : 21 Nm (214 kgf-cm, 15 ft-lbf)

(e) Attach the wire harness clamp to the No. 1 surge tank stay.

(f) Connect the connector to the manifold absolute pressure sensor.

(g) Connect the ventilation hose.

(h) Install the 5 clamps and connect the main wire to the body.

(i) Connect the fuel vapor feed hose.

11. INSTALL THROTTLE BODY WITH MOTOR ASSEMBLY

Installation

12. INSPECT FOR FUEL LEAK Fuel System