Installation
2TR-FE LUBRICATION: OIL PUMP: INSTALLATION
1. INSTALL TIMING GEAR CASE OR TIMING CHAIN CASE OIL SEAL Replacement
2. INSTALL THERMOSTAT Installation
3. INSTALL WATER INLET Installation
4. INSTALL OIL PUMP
(a) Apply adhesive to the head straight screw plug.
Adhesive:
Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent
(b) Using a 10 mm socket hexagon wrench, install the head straight screw plug.
Torque : 17 Nm (170 kgf-cm, 12 ft-lbf)
(c) Install 4 new O-rings onto the oil pump as shown in the illustration.
(d) Apply continuous beads of seal packing to the places shown in the illustration.
Seal packing:
Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent
Seal width::
NOTICE:
* Remove any oil from the contact surface.
* Install the chain cover within 3 minutes and tighten the bolts within 15 minutes of applying seal packing.
* Do not start the engine for at least 4 hours after installation.
(e) Align the oil pump's drive rotor spline and the crankshaft as shown in the illustration. Install the spline and chain cover onto the crankshaft.
(f) Loosely install the oil pump with the 19 bolts and 2 nuts, but do not tighten the bolts and nuts yet.
(g) Provisionally install the oil pump with the 19 bolts and 2 nuts.
NOTICE:
If the vehicle is equipped with air conditioning, install bolts A' and B' when installing the idle pulley with bracket since they are for this purpose.
HINT
Bolt length:
75 mm (2.95 in.) for bolt A, B
87 mm (3.43 in.) for bolt C
95 mm (3.74 in.) for bolt D
35 mm (1.37 in.) for bolt E
(h) Fully tighten the bolts and nuts, except bolts A, in the following order: Area 1, Area 3 and then Area 2.
Torque : 21 Nm (214 kgf-cm, 15 ft-lbf)
(i) Fully tighten the bolts A in the following order: Area 2 and then Area 3.
Torque : 46 Nm (469 kgf-cm, 34 ft-lbf)
(j) Fully tighten the bolts E in Area 4.
Torque : 21 Nm (214 kgf-cm, 15 ft-lbf)
(k) Install a new gasket, then install the water by-pass pipe No. 1 with the 2 nuts.
Torque : 18 Nm (178 kgf-cm, 13 ft-lbf)
5. INSTALL OIL PAN SUB-ASSEMBLY
6. INSTALL OIL STRAINER SUB-ASSEMBLY Installation
7. INSTALL OIL PAN SUB-ASSEMBLY NO.2 Installation
8. INSTALL OIL LEVEL GAGE SUB-ASSEMBLY
9. INSTALL CRANKSHAFT PULLEY Installation
10. INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY Installation
11. INSTALL INTAKE MANIFOLD TO HEAD GASKET NO. 1 Installation
12. INSTALL CAMSHAFT POSITION SENSOR Installation
13. INSTALL CRANKSHAFT POSITION SENSOR Installation
14. INSTALL IDLE PULLEY ASSEMBLY W/BRACKET (w/ Air Conditioning System) Installation
15. INSTALL IDLER PULLEY SUB-ASSEMBLY NO.1 Installation
16. INSTALL V-RIBBED BELT TENSIONER ASSEMBLY Installation
17. INSTALL GENERATOR ASSEMBLY Installation
18. INSTALL THROTTLE WITH MOTOR BODY ASSEMBLY Installation
19. INSTALL INTAKE AIR CONNECTOR Installation
20. INSTALL REAR END PLATE Installation
21. INSTALL DRIVE PLATE & RING GEAR SUB-ASSEMBLY (for Automatic Transmission) Installation
22. INSTALL FLYWHEEL SUB-ASSEMBLY (for Manual Transmission) Installation
23. INSTALL CLUTCH DISC ASSEMBLY (for Manual Transmission)
24. INSTALL CLUTCH COVER ASSEMBLY (for Manual Transmission)
25. INSTALL ENGINE ASSEMBLY Installation
26. INSTALL AUTOMATIC TRANSMISSION ASSEMBLY (for Automatic Transmission)
27. INSTALL MANUAL TRANSMISSION UNIT ASSEMBLY (for Manual Transmission)
28. INSTALL EXHAUST PIPE ASSEMBLY FRONT Installation
29. INSTALL EXHAUST PIPE ASSEMBLY TAIL Installation
30. CONNECT ENGINE WIRE
31. CONNECT AIR INJECTION SYSTEM NO.1 HOSE Installation
32. CONNECT FUEL VAPOR FEED HOSE ASSEMBLY Installation
33. CONNECT FUEL HOSE NO.2 Installation
34. CONNECT FUEL HOSE Installation
35. INSTALL WATER HOSE SUB-ASSEMBLY Installation
36. INSTALL RADIATOR HOSE INLET
37. INSTALL COMPRESSOR AND MAGNETIC CLUTCH (w/ Air Conditioning System) Installation
38. INSTALL RADIATOR HOSE NO.2
39. INSTALL VANE PUMP ASSEMBLY Installation
40. INSTALL AIR CLEANER CASE
(a) Install the air cleaner case with the 3 bolts.
Torque : 12 Nm (122 kgf-cm, 9 ft-lbf)
41. INSTALL AIR CLEANER FILTER ELEMENT SUB-ASSEMBLY
42. INSTALL AIR CLEANER CAP SUB-ASSEMBLY Installation
43. INSTALL FAN SHROUD Installation
44. INSTALL RADIATOR SUPPORT TO FRAME SEAL LH Installation
45. INSTALL BATTERY TRAY
46. INSTALL BATTERY
47. ADD ENGINE OIL Installation
48. ADD ENGINE COOLANT Service and Repair
49. CHECK ENGINE OIL LEVEL
50. CHECK FUEL LEAK
51. CHECK ENGINE COOLANT LEAKAGE Testing and Inspection
52. CHECK OIL LEAKAGE
53. CHECK EXHAUST GAS LEAKAGE
54. INSTALL ENGINE UNDER COVER SUB-ASSEMBLY NO.1 (for Pre Runner and 4WD Type)
(a) Install the engine under cover No. 1 with the 4 bolts.
Torque : 30 Nm (306 kgf-cm, 22 ft-lbf)
55. INSTALL ENGINE UNDER COVER SUB-ASSEMBLY NO.2 (for Pre Runner and 4WD Type, Regular Cab)
(a) Install the engine under cover No. 2 with the 4 bolts.
Torque : 30 Nm (306 kgf-cm, 22 ft-lbf)
56. INSTALL HOOD SUB-ASSEMBLY
Reassembly