Operation CHARM: Car repair manuals for everyone.

Installation





WINDSHIELD / WINDOWGLASS: BACK WINDOW GLASS: INSTALLATION

1. INSTALL BACK WINDOW GLASS DAM

(a) Apply Primer G to the installation part of the window glass dam.

NOTICE:
* Allow the primer to dry for 3 minutes or more.
* Throw away any leftover primer.
* Do not apply too much primer.

(b) Remove the peeling paper from the adhesive part of the dam. Install the dam (adhesive side) to the glass (Primer G area).





Standard:





(c) Remove the peeling paper from the adhesive part of the dam. Install the dam (adhesive side) to the glass (Primer G area).





Standard:





2. INSTALL BACK WINDOW GLASS





(a) Using a brush or sponge, apply Primer M to the exposed part of the vehicle body.

NOTICE:
* Allow the primer to dry for 3 minutes or more.
* Do not apply primer to the adhesive.
* Throw away any leftover primer.
* Do not apply too much primer.

(b) Using a brush or sponge, apply Primer G to the contact surface of the back window glass.





Standard:





HINT
If primer is applied to an area that is not specified, wipe off the primer with a non-residue solvent before it dries.

NOTICE:
* Allow the primer to dry for 3 minutes or more.
* Throw away any leftover primer.
* Do not apply too much primer.

(c) Apply adhesive to the back window glass.

Adhesive:

Toyota Genuine Windshield Glass Adhesive or equivalent

(1) Cut off the tip of the cartridge nozzle as shown in the illustration below.

HINT
After cutting off the tip, use all adhesive within the time written in the table below.

Usage time frame:





(2) Load the sealer gun with the cartridge.

(3) Apply adhesive to the back window glass as shown in the illustration.





Standard:





(d) Install the back window glass to the vehicle body.

(1) Hold the back window glass securely in place with tape or equivalent until the adhesive has hardened.

NOTICE:
* Allow the primer coating to dry for 3 minutes or more.
* Check that the clips are attached to the vehicle body correctly.
* Check the clearance between the vehicle body and glass.

(2) Lightly press the front surface of the back window glass to ensure that the back window glass is securely fit to the vehicle body.





(3) Using a scraper, remove any excess or protruding adhesive.

HINT
Apply adhesive onto the glass rim.

NOTICE:
Do not drive the vehicle within the time written in the table below.

Minimum time:





(4) Install the defogger wire with the nut and 2 clamps.

(5) Connect the 2 connectors.

3. CHECK FOR LEAK AND REPAIR

(a) Conduct a leak test after the adhesive has completely hardened.

(b) Seal any leaks with auto glass sealer.

4. INSTALL CENTER STOP LIGHT ASSEMBLY Installation

5. INSTALL CENTER STOP LIGHT CLIP Installation

6. INSTALL CENTER STOP LIGHT COVER Installation

7. INSTALL CENTER NO. 2 STOP LIGHT COVER Installation

8. INSTALL LUGGAGE COMPARTMENT DOOR HINGE COVER LH

(a) Clean the vehicle body surface.

(1) Using a heat light, heat the vehicle body surface.

(2) Remove the double-sided tape from the vehicle body.

(3) Wipe off any tape adhesive residue with cleaner.

(b) If reusing the moulding:

Clean the moulding.

(1) Using a heat light, heat the moulding.

(2) Remove the double-sided tape from the moulding.

(3) Wipe off any tape adhesive residue with cleaner.

(4) Apply new double-sided tape to the moulding, as shown in the illustration.

(c) Install the moulding.

(1) Using a heat light, heat the vehicle body and moulding.

(2) Remove the peeling paper from the face of the moulding.

HINT
After removing the peeling paper, keep the exposed adhesive free from foreign matter.









(d) Attach the 2 clips to install the moulding.

9. INSTALL LUGGAGE COMPARTMENT DOOR HINGE COVER RH

HINT
Use the same procedures described for the LH side.

10. INSTALL LOWER BACK WINDOW MOULDING OUTSIDE

(a) Clean the vehicle body surface.

(1) Using a heat light, heat the vehicle body surface.

(2) Remove the double-sided tape from the vehicle body.

(3) Wipe off any tape adhesive residue with cleaner.

(b) If reusing the moulding:

Clean the moulding.

(1) Using a heat light, heat the moulding.

(2) Remove the double-sided tape from the moulding.

(3) Wipe off any tape adhesive residue with cleaner.

(4) Apply new double-sided tape to the moulding, as shown in the illustration.





(c) Install the moulding.

(1) Using a heat light, heat the moulding.

(2) Remove the peeling paper from the face of the moulding.

HINT
After removing the peeling paper, keep the exposed adhesive free from foreign matter.

(d) Attach the clip on the center of the moulding. Use the back window glass bottom edge's stoppers (left and right position setting stoppers) to determine the moulding's front to rear position. Then attach the 2 claws and 4 fasteners to install the moulding.

HINT
As the glass bottom edge's stoppers are only for determining the moulding's position, they do not attach to the moulding.





11. INSTALL REAR COMBINATION LIGHT ASSEMBLY LH Installation

12. INSTALL REAR COMBINATION LIGHT ASSEMBLY RH

HINT
Use the same procedures described for the LH side.

13. INSTALL LUGGAGE COMPARTMENT TRIM COVER ASSEMBLY LH Installation

14. INSTALL LUGGAGE COMPARTMENT TRIM COVER ASSEMBLY RH Installation

15. INSTALL REAR FLOOR FINISH PLATE Installation

16. INSTALL FRONT LUGGAGE COMPARTMENT TRIM COVER Installation

17. INSTALL NO. 1 COOLER COVER (w/ Rear Cooler) Installation

18. INSTALL NO. 1 LUGGAGE COMPARTMENT LIGHT ASSEMBLY Installation

19. INSTALL DECK TRIM SIDE BOARD RH Installation

20. INSTALL ROPE HOOK ASSEMBLY Installation

21. INSTALL ROPE HOOK Installation

22. INSTALL LUGGAGE COMPARTMENT MAT SUB-ASSEMBLY Installation

23. INSTALL NO. 1 ROOF DRIP SIDE FINISH MOULDING CLIP

24. INSTALL NO. 3 WINDSHIELD OUTSIDE MOULDING CLIP

25. INSTALL NO. 2 ROOF DRIP SIDE FINISH MOULDING CLIP

26. INSTALL NO. 2 WINDSHIELD OUTSIDE MOULDING CLIP

27. INSTALL NO. 1 WINDSHIELD OUTSIDE MOULDING CLIP

HINT
Use the same procedures described for the No. 2 windshield outside moulding clip.

28. INSTALL CENTER ROOF DRIP SIDE FINISH MOULDING LH

29. INSTALL CENTER ROOF DRIP SIDE FINISH MOULDING RH

HINT
Use the same procedures described for the LH side.

30. INSTALL AMPLIFIER ANTENNA ASSEMBLY Installation

31. INSTALL ROOF HEADLINING ASSEMBLY

(a) Return the roof headlining to its original position. Refer to the following procedures Installation.

32. INSTALL ASSIST GRIP SUB-ASSEMBLY Installation

33. INSTALL ROOF SIDE REGISTER BEZEL LH (w/ Rear Cooler) Installation

34. INSTALL ROOF SIDE REGISTER BEZEL RH (w/ Rear Cooler) Installation

35. INSTALL COAT HOOK Installation

36. INSTALL REAR VANITY LIGHT ASSEMBLY Installation

37. INSTALL SPOT LIGHT ASSEMBLY (w/o Rear Seat Entertainment System) Installation

38. INSTALL ROOF CONSOLE BOX ASSEMBLY (w/ Rear Seat Entertainment System) Installation

39. INSTALL NO. 2 PACKAGE TRAY TRIM PANEL ASSEMBLY Installation

40. INSTALL PACKAGE TRAY TRIM PANEL ASSEMBLY Installation

41. INSTALL INNER ROOF SIDE GARNISH LH Installation

42. INSTALL INNER ROOF SIDE GARNISH RH Installation

43. INSTALL REAR SEAT SIDE GARNISH LH Installation

44. INSTALL REAR SEAT SIDE GARNISH RH Installation

45. INSTALL REAR DOOR SCUFF PLATE LH

(a) Install the rear door scuff plate Removal.

46. INSTALL REAR DOOR SCUFF PLATE RH

(a) Install the rear door scuff plate Installation.

47. INSTALL REAR SEAT ASSEMBLY

(a) for Power Seat:

Install the rear seat Installation.

(b) for Ottoman:

Install the rear seat Installation.

(c) for Fixed Seat Type:

Install the rear seat Installation.

48. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected Repair Instruction - Initialization.

49. INSTALL BATTERY SERVICE HOLE COVER LH Installation

50. INSTALL LUGGAGE COMPARTMENT MAT SUB-ASSEMBLY Installation