Part 2
2GR-FXE ENGINE CONTROL SYSTEM: SFI SYSTEM: P0136-P0139, P0156-P0159: Oxygen Sensor Circuit Malfunction (Bank 1 Sensor 2)
PROCEDURE
1. READ OUTPUT DTC (DTC P0136, P0137, P0138, P0139, P0156, P0157, P0158 OR P0159)
(a) Connect the Techstream to the DLC3.
(b) Turn the ignition switch ON.
(c) Turn the Techstream on.
(d) Enter the following menus: Powertrain / Engine and ECT / Trouble Codes.
(e) Read the DTCs.
Result:
E -- GO TO DTC CHART SFI System
D -- CHECK FOR EXHAUST GAS LEAK
C -- READ VALUE USING TECHSTREAM (CONTROL THE INJECTION VOLUME)
B -- CHECK FOR EXHAUST GAS LEAK
A -- Continue to next step.
2. INSPECT HEATED OXYGEN SENSOR (CHECK FOR SHORT)
(a) Disconnect the heated oxygen sensor connector.
(b) Measure the resistance according to the value(s) in the table below.
Standard Resistance:
Text in Illustration
(c) Reconnect the heated oxygen sensor connector.
NG -- REPLACE HEATED OXYGEN SENSOR Removal
OK -- Continue to next step.
3. CHECK HARNESS AND CONNECTOR (CHECK FOR SHORT)
(a) Turn the ignition switch off and wait for 5 minutes.
(b) Disconnect the ECM connector.
(c) Measure the resistance according to the value(s) in the table below.
Standard Resistance (Check for Short):
Text in Illustration
(d) Reconnect the ECM connector.
NG -- REPAIR OR REPLACE HARNESS OR CONNECTOR (HEATED OXYGEN SENSOR - ECM)
OK -- REPLACE ECM Removal
4. READ VALUE USING TECHSTREAM (CONTROL THE INJECTION VOLUME)
(a) Connect the Techstream to the DLC3.
(b) Start the engine.
(c) Turn the Techstream on.
(d) Put the engine in inspection mode Component Tests and General Diagnostics.
(e) Warm up the engine.
(f) Enter the following menus: Powertrain / Engine and ECT / Active Test/ Control the Injection Volume / All Data / O2S B1S2 or O2S B2S2.
(g) Change the fuel injection volume using the Techstream, and monitoring the voltage output of heated oxygen sensor displayed on the Techstream.
HINT
* Change the fuel injection volume within the range of -12% and +12%. The injection volume can be changed in fine gradations within this range.
* The air fuel ratio sensor has an output delay of a few seconds and the heated oxygen sensor has a maximum output delay of approximately 20 seconds.
Standard:
Fluctuates between 0.4 V or less and 0.55 V or more.
NG -- CHECK FOR EXHAUST GAS LEAK
OK -- Continue to next step.
5. PERFORM ACTIVE TEST USING TECHSTREAM (INJECTION VOLUME)
(a) Connect the Techstream to the DLC3.
(b) Start the engine.
(c) Turn the Techstream on.
(d) Put the engine in inspection mode Component Tests and General Diagnostics.
(e) Warm up the engine.
(f) Enter the following menus: Powertrain / Engine and ECT / Active Test / Control the Injection Volume.
(g) Change the fuel injection volume using the Techstream, and monitoring the voltage output of air fuel ratio and heated oxygen sensors displayed on the Techstream.
HINT
* Change the fuel injection volume within the range of -12% and +12%. The injection volume can be changed in 1% graduations within the range.
* The air fuel ratio sensor is displayed as AFS Voltage B1S1 or AFS Voltage B2S1, and the heated oxygen sensor is displayed as O2S B1S2 or O2S B2S2, on the Techstream.
* The air fuel ratio sensor has an output delay of a few seconds and the heated oxygen sensor has a maximum output delay of approximately 20 seconds.
Result:
HINT
A normal heated oxygen sensor voltage (O2S B1S2 or O2S B2S2) reacts in accordance with increases and decreases in fuel injection volumes. When the air fuel ratio sensor voltage remains at either less or more than 3.3 V despite the heated oxygen sensor indicating a normal reaction, the air fuel ratio sensor is malfunctioning.
NG -- REPLACE AIR FUEL RATIO SENSOR
OK -- Continue to next step.
6. PERFORM ACTIVE TEST USING TECHSTREAM (CONTROL THE EGR STEP POSITION)
(a) Connect the Techstream to the DLC3.
(b) Turn the ignition switch ON.
(c) Turn the Techstream on.
(d) Put the engine in inspection mode Component Tests and General Diagnostics.
(e) Start the engine and warm it up until the engine coolant temperature reaches 75°C (167°F) or more.
HINT
The A/C switch and all accessory switches should be off.
(f) Enter the following menus: Powertrain / Engine and ECT / Active Test / Control the EGR Step Position.
(g) Confirm the Throttle Idle Position is ON and check the engine idling condition and MAP values in the Data List while performing the Active Test.
HINT
* Do not leave the EGR valve open for 10 seconds or more during the Active Test.
* Be sure to return the EGR valve to step 0 when Active Test is completed.
OK:
MAP and idling condition change in response to EGR step position as follows.
Standard:
HINT
During Active Test, if the idling condition does not change in response to EGR step position, then there is probably a malfunction in EGR valve.
Result:
B -- REPLACE ECM Removal
A -- Continue to next step.
7. INSPECT EGR VALVE ASSEMBLY
(a) Remove the EGR valve assembly Removal.
(b) Check if the EGR valve assembly is stuck open.
OK:
EGR valve is tightly closed.
(c) Reinstall the EGR valve assembly Installation.
NG -- REPLACE EGR VALVE ASSEMBLY Removal
OK -- CHECK EXTREMELY RICH OR LEAN ACTUAL AIR FUEL RATIO (INJECTOR, FUEL PRESSURE, GAS LEAK, EGR VALVE, ETC.) P0171
8. CHECK FOR EXHAUST GAS LEAK
(a) Check for exhaust gas leaks.
OK:
No gas leaks.
NG -- REPAIR OR REPLACE EXHAUST GAS LEAKAGE POINT
OK -- Continue to next step.
9. INSPECT HEATED OXYGEN SENSOR (HEATER RESISTANCE)
(a) Disconnect the heated oxygen sensor connector.
(b) Measure the resistance according to the value(s) in the table below.
Standard Resistance:
Text in Illustration
(c) Reconnect the heated oxygen sensor connector.
NG -- REPLACE HEATED OXYGEN SENSOR Removal
OK -- Continue to next step.
10. CHECK HARNESS AND CONNECTOR (HEATED OXYGEN SENSOR - ECM)
(a) Disconnect the heated oxygen sensor connector.
(b) Disconnect the ECM connector.
(c) Measure the resistance according to the value(s) in the table below.
Standard Resistance (Check for Open):
Standard Resistance (Check for Short):
Text in Illustration
(d) Reconnect the heated oxygen sensor connector.
(e) Reconnect the ECM connector.
NG -- REPAIR OR REPLACE HARNESS OR CONNECTOR (HEATED OXYGEN SENSOR - ECM)
OK -- Continue to next step.
11. REPLACE HEATED OXYGEN SENSOR
(a) Replace the heated oxygen sensor Removal.
NEXT -- Continue to next step.
12. PERFORM CONFIRMATION DRIVING PATTERN
(a) Perform Confirmation Driving Pattern (P0136, P0137, P0138, P0156, P0157 and P0158).
NEXT -- Continue to next step.
13. CHECK WHETHER DTC OUTPUT RECURS (DTC P0136, P0137, P0138, P0156, P0157 OR P0158)
(a) Connect the Techstream to the DLC3.
(b) Turn the ignition switch ON.
(c) Turn the Techstream on.
(d) Enter the following menus: Powertrain / Engine and ECT / Utility / All Readiness.
(e) Input DTC: P0136, P0137, P0138, P0156, P0157 or P0158.
(f) Check that the DTC monitor is NORMAL. If DTC monitor is INCOMPLETE, perform the driving pattern adding the vehicle speed.
Result:
B -- END
A -- Continue to next step.
14. PERFORM ACTIVE TEST USING TECHSTREAM (CONTROL THE EGR STEP POSITION)
(a) Connect the Techstream to the DLC3.
(b) Turn the ignition switch ON.
(c) Turn the Techstream on.
(d) Put the engine in inspection mode Component Tests and General Diagnostics.
(e) Start the engine and warm it up until the engine coolant temperature reaches 75°C (167°F) or more.
HINT
The A/C switch and all accessory switches should be off.
(f) Enter the following menus: Powertrain / Engine and ECT / Active Test / Control the EGR Step Position.
(g) Confirm the Throttle Idle Position is ON and check the engine idling condition and MAP values in the Data List while performing the Active Test.
HINT
* Do not leave the EGR valve open for 10 seconds or more during the Active Test.
* Be sure to return the EGR valve to step 0 when Active Test is completed.
OK:
MAP and idling condition change in response to EGR step position as follows.
Standard:
HINT
During Active Test, if the idling condition does not change in response to EGR step position, then there is probably a malfunction in EGR valve.
Result:
B -- REPLACE ECM Removal
A -- Continue to next step.
15. INSPECT EGR VALVE ASSEMBLY
(a) Remove the EGR valve assembly Removal.
(b) Check if the EGR valve assembly is stuck open.
OK:
EGR valve is tightly closed.
(c) Reinstall the EGR valve assembly Installation.
NG -- REPLACE EGR VALVE ASSEMBLY Removal
OK -- REPLACE AIR FUEL RATIO SENSOR Removal
16. REPLACE AIR FUEL RATIO SENSOR
(a) Replace the air fuel ratio sensor Removal.
NEXT -- Continue to next step.
17. PERFORM CONFIRMATION DRIVING PATTERN
(a) Perform Confirmation Driving Pattern (P0136, P0137, P0138, P0156, P0157 and P0158).
NEXT -- Continue to next step.
18. CHECK WHETHER DTC OUTPUT RECURS (DTC P0136, P0138, P0156 OR P0158)
(a) Connect the Techstream to the DLC3.
(b) Turn the ignition switch ON.
(c) Turn the Techstream on.
(d) Enter the following menus: Powertrain / Engine and ECT / Utility / All Readiness.
(e) Input the DTC: P0136, P0138, P0156 or P0158.
(f) Check the DTC judgment result.
Result:
B -- END
A -- Continue to next step.
19. PERFORM ACTIVE TEST USING TECHSTREAM (CONTROL THE EGR STEP POSITION)
(a) Connect the Techstream to the DLC3.
(b) Turn the ignition switch ON.
(c) Turn the Techstream on.
(d) Put the engine in inspection mode Component Tests and General Diagnostics.
(e) Start the engine and warm it up until the engine coolant temperature reaches 75°C (167°F) or more.
HINT
The A/C switch and all accessory switches should be off.
(f) Enter the following menus: Powertrain / Engine and ECT / Active Test / Control the EGR Step Position.
(g) Confirm the Throttle Idle Position is ON and check the engine idling condition and MAP values in the Data List while performing the Active Test.
HINT
* Do not leave the EGR valve open for 10 seconds or more during the Active Test.
* Be sure to return the EGR valve to step 0 when Active Test is completed.
OK:
MAP and idling condition change in response to EGR step position as follows.
Standard:
HINT
During Active Test, if the idling condition does not change in response to EGR step position, then there is probably a malfunction in EGR valve.
Result:
B -- REPLACE ECM Removal
A -- Continue to next step.
20. INSPECT EGR VALVE ASSEMBLY
(a) Remove the EGR valve assembly Removal.
(b) Check if the EGR valve assembly is stuck open.
OK:
EGR valve is tightly closed.
(c) Reinstall the EGR valve assembly Installation.
NG -- REPLACE EGR VALVE ASSEMBLY Removal
OK -- REPLACE HEATED OXYGEN SENSOR Removal
21. CHECK FOR EXHAUST GAS LEAK
(a) Check for exhaust gas leak.
OK:
No gas leakage.
NG -- REPAIR OR REPLACE EXHAUST GAS LEAKAGE POINT
OK -- Continue to next step.
22. CHECK HARNESS AND CONNECTOR (CHECK FOR SHORT)
(a) Turn the ignition switch off and wait for 5 minutes.
(b) Disconnect the ECM connectors.
(c) Measure the resistance according to the value(s) in the table below.
Standard Resistance (Check for Short):
Text in Illustration
(d) Reconnect the ECM connectors.
NG -- REPAIR OR REPLACE HARNESS OR CONNECTOR
OK -- Continue to next step.
23. PERFORM CONFIRMATION DRIVING PATTERN
(a) Perform Confirmation Driving Pattern (P0139 and P0159).
NEXT -- Continue to next step.
24. READ DTC OUTPUT (DTC P0139 OR P0159 IS OUTPUT AGAIN)
(a) Read the DTCs Reading and Clearing Diagnostic Trouble Codes.
Result:
B -- CHECK FOR INTERMITTENT PROBLEMS Check for Intermittent Problems
A -- Continue to next step.
25. PERFORM ACTIVE TEST USING TECHSTREAM (CONTROL THE EGR STEP POSITION)
(a) Connect the Techstream to the DLC3.
(b) Turn the ignition switch ON.
(c) Turn the Techstream on.
(d) Put the engine in inspection mode Component Tests and General Diagnostics.
(e) Start the engine and warm it up until the engine coolant temperature reaches 75°C (167°F) or more.
HINT
The A/C switch and all accessory switches should be off.
(f) Enter the following menus: Powertrain / Engine and ECT / Active Test / Control the EGR Step Position.
(g) Confirm the Throttle Idle Position is ON and check the engine idling condition and MAP values in the Data List while performing the Active Test.
HINT
* Do not leave the EGR valve open for 10 seconds or more during the Active Test.
* Be sure to return the EGR valve to step 0 when Active Test is completed.
OK:
MAP and idling condition change in response to EGR step position as follows.
Standard:
HINT
During Active Test, if the idling condition does not change in response to EGR step position, then there is probably a malfunction in EGR valve.
Result:
B -- REPLACE HEATED OXYGEN SENSOR Removal
A -- Continue to next step.
26. INSPECT EGR VALVE ASSEMBLY
(a) Remove the EGR valve assembly Removal.
(b) Check if the EGR valve assembly is stuck open.
OK:
EGR valve is tightly closed.
(c) Reinstall the EGR valve assembly Installation.
NG -- REPLACE EGR VALVE ASSEMBLY Removal
OK -- REPLACE HEATED OXYGEN SENSOR Removal