Installation

2UR-GSE COOLING: RADIATOR: INSTALLATION

1. INSTALL LOWER RADIATOR SUPPORT

(a) Install the 2 lower radiator supports to the radiator assembly.

2. INSTALL RADIATOR SUPPORT CUSHION

(a) Install the 2 radiator support cushions to the radiator assembly.

3. INSTALL RADIATOR ASSEMBLY

(a) Install the fan assembly to the radiator with the 2 guides at the bottom and claw on the top.

(b) Install the 2 bolts.

Torque : 5.0 Nm (51 kgf-cm, 44 in-lbf)

(c) Install the radiator assembly to the vehicle together with the cooling fan assembly.

NOTICE:
Make sure that the cooler condenser assembly and radiator assembly do not come into contact with each other.

4. INSTALL COOLER CONDENSER ASSEMBLY

(a) Install the cooler condenser assembly with the 4 bolts.

Torque : 5.0 Nm (51 kgf-cm, 44 in-lbf)

5. CONNECT OIL COOLER HOSE

(a) Install the oil cooler pipe with the 2 bolts.

Torque : 5.5 Nm (56 kgf-cm, 49 in-lbf)

(b) Connect the 2 oil cooler hoses to the radiator assembly.

6. CONNECT NO. 2 RADIATOR HOSE

(a) Connect the No. 2 radiator hose to the radiator assembly.

7. CONNECT NO. 1 RADIATOR HOSE

(a) Connect the No. 1 radiator hose to the radiator assembly.

8. INSTALL UPPER RADIATOR SUPPORT

(a) Install the 5 bolts and the upper radiator support.

Torque : 8.0 Nm (82 kgf-cm, 71 in-lbf)

(b) Connect the 2 cooling fan ECM connectors.

(d) Install the 2 clamps and the wire harness to the upper radiator support.

(e) Install the 5 clamps and the wire harness to the upper radiator support.

(f) Connect the 2 horn connectors.

(g) Connect the smog ventilation sensor connector.

9. INSTALL ENGINE ROOM ECU OUTLET DUCT

(a) Install the engine room ECU outlet duct to the engine room ECU box.

10. INSTALL RADIATOR RESERVE TANK ASSEMBLY

(a) Install the radiator reserve tank assembly with the 2 bolts and 2 reserve tank hoses.

Torque : 5.0 Nm (51 kgf-cm, 44 in-lbf)

11. INSTALL HOOD LOCK ASSEMBLY Installation

12. INSTALL HOOD LOCK NUT CAP Installation

13. INSTALL HOOD LOCK CONTROL CABLE COVER Installation

14. INSTALL MILLIMETER WAVE RADAR SENSOR ASSEMBLY (w/ Dynamic Radar Cruise Control System) Installation

15. INSTALL AIR CLEANER CAP SUB-ASSEMBLY Installation

16. INSTALL NO. 1 AIR CLEANER INLET Installation

17. INSTALL RADIATOR SUPPORT OPENING COVER Installation

18. INSTALL FRONT BUMPER ENERGY ABSORBER Reassembly

19. INSTALL FRONT BUMPER ASSEMBLY Installation

20. INSTALL RADIATOR GRILLE PROTECTOR Installation

21. ADD AUTOMATIC TRANSMISSION FLUID

Procedures

22. ADD ENGINE COOLANT Service and Repair

23. INSPECT FOR COOLANT LEAK Testing and Inspection

24. INSTALL ENGINE UNDER COVER

25. INSTALL NO. 2 ENGINE UNDER COVER

26. INSTALL V-BANK COVER SUB-ASSEMBLY Installation

27. INSTALL ENGINE ROOM SIDE COVER LH Installation

28. INSTALL ENGINE ROOM SIDE COVER RH Installation

29. INSTALL COOL AIR INTAKE DUCT SEAL Installation

30. ADJUST MILLIMETER WAVE RADAR SENSOR ASSEMBLY (w/ Dynamic Radar Cruise Control System) Adjustments

31. ADD WINDSHIELD WASHER FLUID (w/ Headlight Cleaner System) Installation

32. VEHICLE PREPARATION FOR FOG LIGHT AIMING Adjustments

33. PREPARATION FOR FOG LIGHT AIMING Adjustments

34. INSPECT FOG LIGHT AIMING Adjustments

35. ADJUST FOG LIGHT AIMING Adjustments