Operation CHARM: Car repair manuals for everyone.

Installation





HEATING / AIR CONDITIONING: CONDENSER: INSTALLATION

1. INSTALL COOLER DRYER

(a) Using pliers, install the cooler dryer to the modulator.





(b) Sufficiently apply compressor oil to an O-ring and cap fitting surface.





Compressor oil:

ND-OIL 8 or equivalent

(c) Using a 14 mm straight hexagon wrench, install the cap to the cooler condenser core.





Torque : 2.9 Nm (30 kgf-cm, 26 in-lbf)

2. INSTALL COOLER CONDENSER ASSEMBLY

(a) Install the cooler condenser assembly with the 4 bolts.





Torque : 5.0 Nm (51 kgf-cm, 44 in-lbf)

HINT
If the condenser is replaced with a new one, add compressor oil to the new condenser.

Capacity:

40 cc (1.4 fl.oz.)

Compressor oil:

ND-8 or equivalent

3. INSTALL NO. 1 COOLER REFRIGERANT DISCHARGE HOSE

(a) Remove the attached vinyl tape from the hose and the connecting part of the cooler condenser assembly.

(b) Sufficiently apply compressor oil to a new O-ring and the fitting surface of the hose joint.

Compressor oil:

ND-OIL 8 or equivalent

(c) Install the O-ring on the No. 1 cooler refrigerant discharge hose.

(d) Install the No. 1 cooler refrigerant discharge hose on the cooler condenser assembly with the bolt.





Torque : 5.4 Nm (55 kgf-cm, 48 in-lbf)

4. INSTALL LIQUID PIPE SUB-ASSEMBLY

(a) Remove the attached vinyl tape from the pipe and the connecting part of the cooler condenser assembly.

(b) Sufficiently apply compressor oil to a new O-ring and the fitting surface of the pipe joint.

Compressor oil:

ND-OIL 8 or equivalent

(c) Install the O-ring on the liquid pipe sub-assembly.

(d) Install the liquid pipe sub-assembly on the cooler condenser assembly with the 2 bolts.





Torque : 5.4 Nm (55 kgf-cm, 48 in-lbf)

5. INSTALL OIL COOLER BRACKET

(a) Install the oil cooler bracket with the 4 bolts.





Torque : 5.5 Nm (55 kgf-cm, 48 in-lbf)

6. INSTALL UPPER RADIATOR SUPPORT Installation

7. INSTALL HOOD LOCK ASSEMBLY Installation

8. INSTALL HOOD LOCK NUT CAP Installation

9. INSTALL HOOD LOCK CONTROL CABLE COVER Installation

10. INSTALL MILLIMETER WAVE RADAR SENSOR ASSEMBLY (w/ Dynamic Radar Cruise Control System) Installation

11. INSTALL RADIATOR SUPPORT OPENING COVER

(a) Engage the 4 clips and install the radiator support opening cover.





(b) Install the 2 screws.

12. INSTALL FRONT BUMPER ENERGY ABSORBER Reassembly

13. INSTALL FRONT BUMPER ASSEMBLY Installation

14. INSTALL RADIATOR GRILLE PROTECTOR Installation

15. INSTALL AIR CLEANER CAP SUB-ASSEMBLY Installation

16. INSTALL NO. 1 AIR CLEANER INLET Installation

17. CHARGE REFRIGERANT Service and Repair

18. WARM UP ENGINE Service and Repair

19. INSPECT FOR REFRIGERANT LEAK Service and Repair

20. INSTALL V-BANK COVER SUB-ASSEMBLY Installation

21. INSTALL ENGINE ROOM SIDE COVER LH Installation

22. INSTALL ENGINE ROOM SIDE COVER RH Installation

23. INSTALL COOL AIR INTAKE DUCT SEAL Installation

24. VEHICLE PREPARATION FOR FOG LIGHT AIMING ADJUSTMENT Adjustments

25. PREPARATION FOR FOG LIGHT AIMING Adjustments

26. INSPECT FOG LIGHT AIMING Adjustments

27. ADJUST FOG LIGHT AIMING Adjustments