Installation

A750E AUTOMATIC TRANSMISSION: AUTOMATIC TRANSMISSION ASSEMBLY: INSTALLATION

1. INSTALL TORQUE CONVERTER ASSEMBLY

(a) Using a vernier caliper and straightedge, measure dimension "A" between the transmission fitting surface of the engine*1 and the torque converter fitting surface of the drive plate*2. (#)

(b) Aligning the matchmarks on the transmission case and torque converter clutch, and then mesh the splines of the input shaft and turbine runner.

HINT
Turn the torque converter clutch approximately 180°.

(d) Turn the torque converter clutch and align the matchmarks on the torque converter clutch and transmission case to mesh the key of the oil pump drive gear into the slot on the torque converter clutch.

NOTICE:
Do not push on the torque converter when aligning the matchmarks.

(e) Using a vernier caliper and straightedge, measure dimension "B" shown in the illustration and check that B is greater than A measured in the first step.

Standard distance:

A + 1 mm (0.0394 in.) or more

2. INSTALL TRANSMISSION CONTROL CABLE BRACKET

(a) Install the bracket with the 2 bolts.

Torque : 12 Nm (122 kgf-cm, 9 ft-lbf)

3. INSTALL WIRE HARNESS CLAMP BRACKET

(a) Install the front left bank bracket with the bolt.

Torque : 60 Nm (612 kgf-cm, 44 ft-lbf)

(b) Install the rear left bank bracket with the bolt.

Torque : 29 Nm (296 kgf-cm, 21 ft-lbf)

4. INSTALL TRANSMISSION OIL COOLER ASSEMBLY

(a) Coat 2 new O-rings with ATF, and install them to the transmission oil cooler.

(b) Align the transmission oil cooler with the transmission oil cooler spacer and assemble them with the 3 bolts.

Torque : 8.0 Nm (82 kgf-cm, 71 in-lbf)

(c) Connect the 2 hoses to the transmission oil cooler spacer with the 2 clips.

(d) Install the transmission oil cooler with transmission oil cooler spacer with the 3 bolts.

Torque : 21 Nm (214 kgf-cm, 15 ft-lbf)

(e) Connect the 2 hoses with the 2 clips.

NOTICE:
Make sure the pinching portion of each clip is facing the direction shown in the illustration.

5. INSTALL AUTOMATIC TRANSMISSION ASSEMBLY

(a) Apply clutch spline grease to the surface of the torque converter clutch centerpiece that contacts the crankshaft.

Clutch spline grease:

Toyota Genuine Clutch Spline Grease or equivalent

Maximum grease amount
Approximately 1 g (0.0353 oz.)

(b) Confirm that the 2 knock pins are on the transaxle contact surface of the engine block before transaxle installation.

(c) Install the transmission with the 9 bolts.

for 17 mm head bolt A - Torque : 71 Nm (724 kgf-cm, 52 ft-lbf)

for 14 mm head bolt B - Torque : 37 Nm (377 kgf-cm, 27 ft-lbf)

6. CONNECT NO. 1 WATER BY-PASS PIPE

(a) Connect the 2 water by-pass hoses with the 2 clips and install the water by-pass pipe with the 2 bolts.

Torque : 18 Nm (184 kgf-cm, 13 ft-lbf)

NOTICE:
Make sure the pinching portion of each clip is facing the direction shown in the illustration.

7. CONNECT WIRE HARNESS AND CONNECTOR

(a) Connect the park/neutral start switch connector, transmission wire connector and 2 speed sensor connectors.

HINT
Push up the lever until the claw of the transmission wire connector makes a connection sound.

(b) Connect the harness clamp with the bolt.

Torque : 8.2 Nm (84 kgf-cm, 73 in-lbf)

(c) Connect the 4 connector clamps and 4 harness clamps.

(d) Tilt up the automatic transmission.

(e) Connect the ground cable with the bolt.

Torque : 5.5 Nm (56 kgf-cm, 49 in-lbf)

8. INSTALL REAR NO. 1 ENGINE MOUNTING INSULATOR

(a) Install the rear engine mounting insulator to the transmission with the 4 bolts.

Torque : 40 Nm (408 kgf-cm, 30 ft-lbf)

9. INSTALL NO. 3 FRAME CROSSMEMBER SUB-ASSEMBLY

(a) Install the frame crossmember to the rear engine mounting insulator with the 4 bolts.

Torque : 21 Nm (214 kgf-cm, 15 ft-lbf)

(b) Install the frame crossmember with the 4 bolts, 4 washers and 4 nuts.

Torque : 110 Nm (1122 kgf-cm, 81 ft-lbf)

10. INSTALL DRIVE PLATE AND TORQUE CONVERTER CLUTCH SETTING BOLT

(a) Turn the crankshaft to gain access to the 6 bolts and install each bolt while holding the crankshaft pulley setting bolt with a wrench.

Torque : 48 Nm (489 kgf-cm, 35 ft-lbf)

NOTICE:
First install the black colored bolt and then install the remaining 5 bolts.

(b) Install the flywheel housing side cover.

11. INSTALL STARTER ASSEMBLY (for 1.6 kW Type) Installation

12. INSTALL STARTER ASSEMBLY (for 1.4 kW Type) Installation

13. INSTALL STARTER COVER (for 1.4 kW Type) Installation

14. INSTALL MANIFOLD STAY Installation

15. INSTALL EXHAUST MANIFOLD SUB-ASSEMBLY LH Installation

16. INSTALL NO. 2 EXHAUST MANIFOLD HEAT INSULATOR Installation

17. INSTALL NO. 2 AIR TUBE Installation

18. INSTALL NO. 2 MANIFOLD STAY Installation

19. INSTALL FRONT FENDER APRON SEAL REAR LH Installation

20. CONNECT TRANSMISSION CONTROL CABLE ASSEMBLY

(a) Connect the control cable with a new clip and nut.

Torque : 14 Nm (143 kgf-cm, 10 ft-lbf)

NOTICE:
When connecting the cable to the transmission control shaft lever, make sure the cable's L bracket faces the inside of the vehicle.

21. INSTALL FRONT EXHAUST PIPE ASSEMBLY

(a) for Regular Cab Standard Deck:

Installation.

(b) except Regular Cab Standard Deck:

Installation.

22. INSTALL PROPELLER SHAFT ASSEMBLY

Installation

23. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

24. ADD AUTOMATIC TRANSMISSION FLUID

Procedures

25. ADD ENGINE COOLANT Service and Repair

26. CHECK FOR ENGINE COOLANT LEAK Testing and Inspection

27. ADJUST SHIFT LEVER POSITION (for Column Shift Type) Shift Lever Assembly (for Column Shift Type)

28. ADJUST SHIFT LEVER POSITION (for Floor Shift Type) Shift Lever Assembly (for Floor Shift Type)

29. INSPECT SHIFT LEVER POSITION (for Column Shift Type) Shift Lever Assembly (for Column Shift Type)

30. INSPECT SHIFT LEVER POSITION (for Floor Shift Type) Shift Lever Assembly (for Floor Shift Type)

31. CHECK FOR EXHAUST GAS LEAK

32. INSTALL NO. 1 ENGINE UNDER COVER Replacement

33. PERFORM RESET MEMORY

Programming and Relearning