Removal
2UR-GSE ENGINE MECHANICAL: ENGINE UNIT: REMOVAL
1. INSTALL ENGINE ON ENGINE STAND
(a) Install the engine onto an engine stand with the bolts.
2. REMOVE ENGINE HANGER
(a) Remove the 2 bolts and 2 engine hangers.
3. REMOVE ENGINE WIRE
(a) Remove the engine wire.
4. REMOVE FRONT NO. 1 ENGINE MOUNTING BRACKET RH
(a) Remove the 4 bolts and front No. 1 engine mounting bracket RH.
5. REMOVE FRONT NO. 1 ENGINE MOUNTING BRACKET LH
(a) Remove the 4 bolts and front No. 1 engine mounting bracket LH.
6. REMOVE WIRE HARNESS CLAMP BRACKET
(a) Remove the 2 bolts and 2 wire harness clamp brackets.
7. REMOVE TRANSMISSION BREATHER ASSEMBLY Removal
8. REMOVE THROTTLE BODY ASSEMBLY Removal
9. REMOVE INJECTOR DRIVER Removal
10. DISCONNECT WATER BY-PASS HOSE
(a) Slide the 3 clamps, and disconnect the water by-pass pipe hose, No. 3 water by-pass hose and No. 9 water by-pass hose from the water by-pass pipe sub-assembly.
11. REMOVE INTAKE AIR SURGE TANK ASSEMBLY Removal
12. REMOVE NO. 3 COVER SUB-ASSEMBLY Removal
13. REMOVE FUEL PRESSURE PULSATION DAMPER ASSEMBLY (for Direct Injection) Removal
14. REMOVE NO. 3 FUEL PIPE SUB-ASSEMBLY Removal
15. REMOVE NO. 2 FUEL PIPE SUB-ASSEMBLY Removal
16. REMOVE ENGINE COVER SUB-ASSEMBLY (for Bank 1) Removal
17. REMOVE ENGINE COVER SUB-ASSEMBLY (for Bank 2) Removal
18. REMOVE FUEL PUMP ASSEMBLY (for Bank 1) Removal
19. REMOVE FUEL PUMP ASSEMBLY (for Bank 2) Removal
20. REMOVE FUEL PUMP SPACER
(a) Remove the 2 fuel pimp spacers.
21. REMOVE NO. 1 ENGINE COVER SUB-ASSEMBLY Removal
22. REMOVE NO. 2 ENGINE COVER SUB-ASSEMBLY LH Removal
23. REMOVE NO. 4 FUEL PIPE SUB-ASSEMBLY Removal
24. REMOVE SEPARATOR CASE Removal
25. REMOVE NO. 2 FUEL DELIVERY PIPE (for Direct Injection) Removal
26. REMOVE FUEL DELIVERY PIPE (for Direct Injection) Removal
27. REMOVE FUEL INJECTOR ASSEMBLY (for Direct Injection) Removal
28. REMOVE FUEL INJECTOR SEAL Removal
29. REMOVE NO. 5 ENGINE WIRE
(a) Disconnect the 4 knock sensor connectors.
(b) Remove the 2 bolts and No. 5 engine wire.
30. REMOVE NO. 4 ENGINE COVER SUB-ASSEMBLY
(a) Remove the engine cover.
31. REMOVE NO. 2 IDLER PULLEY SUB-ASSEMBLY
(a) Remove the bolt and No. 2 idler pulley sub-assembly.
32. REMOVE OIL PUMP DRIVE SHAFT PULLEY Removal
33. REMOVE WATER PUMP PULLEY Removal
34. REMOVE INLET WATER HOUSING
(a) Remove the hose clamp and disconnect the water inlet hose.
(b) Remove the 3 bolts, inlet water housing and gasket.
35. REMOVE ENGINE OIL PRESSURE SWITCH ASSEMBLY
(a) Using a deep socket wrench (24 mm) remove the engine oil pressure switch assembly.
36. REMOVE OIL TEMPERATURE SENSOR Removal
37. REMOVE ENGINE OIL LEVEL SENSOR Removal
38. REMOVE NO. 2 WATER BY-PASS PIPE SUB-ASSEMBLY
(a) Remove the 3 hose clamps and disconnect the 3 water by-pass hoses.
(b) Remove the 4 bolts and No. 2 water by-pass pipe sub-assembly.
39. REMOVE E.F.I. ENGINE COOLANT TEMPERATURE SENSOR Removal
40. REMOVE KNOCK SENSOR Removal
41. REMOVE IGNITION COIL ASSEMBLY Removal
42. REMOVE NO. 4 V-BANK COVER BRACKET SUB-ASSEMBLY
(a) Remove the nut and No. 4 V-bank cover bracket sub-assembly.
43. REMOVE NO. 3 V-BANK COVER BRACKET SUB-ASSEMBLY
(a) Remove the bolt and No. 3 V-bank cover bracket sub-assembly.